
Part 1:
Racing Kart
Team Project

Zou
Designer
Engineer
Bob
Welder
Machinic
Han
Illusratrator
Builder


2024 Summer
Welding
Metal lathe/cutting
Wood work with machine
Laser cut
3D printing
Adobe Illustrator
SolidWorks
Project brief:
Build a wooden kart powered by a drill, learn how to make powertrain, steering and brakes.


Power unit assembly


Making parts
Welding for transimission and steering
Chassis
Prototyping




Independent suspension concept


Stressed structural power unit


Monocoque
&
6 Wheels


Final chassis design

4-wheel-steering system



Assembling and adjusting
Pedal, steer rack , throttle cable

Strengthened steering column
with quick release steering wheel





Evolution of the brake



Seat padding






Making fairing




Decal & livery




Part 2:
Make it into a toy




2021Fall
2022Fall
2024Fall
3D printing
SolidWorks
KeyShot
This is a topic I've been keep working on.
Introducing



- Enable kids to release their emotion
Providing signals for parents
- Avoid children hurting each other
No violence on living things
- Minimize property damage
Deciding what to crash is a process of thinking before doing
- Share your anger! Let’s smash together!
Express your emotion, and become ‘listener’
Crash Simulating Toy Car
Benchmark product





Parting and magnet machainsim figured out
Mock-up


Main form








